Semi-automatic double column heavy-duty bandsaw machine
DCM 421 Semi-Automatic Double Column Heavy-Duty Bandsaw Machine

Semi-Automatic Double Column Heavy-Duty Bandsaw Machine

Model: DCM 421

Key Features

Details

The DCM 421 Semi-Automatic Bandsaw Machine is a semi-automatic double column heavy-duty bandsaw machine designed for cutting steel bars, alloy steel, metal sections, and other industrial workpieces. With a round cutting capacity of up to Ø421 mm, it is designed for industrial metal-cutting applications where rigid saw-head support, hydraulic clamping, and controlled cutting are important. The double-column construction, hydraulic blade tension, hydraulic workpiece clamping, and controlled saw-head movement support stable and consistent cutting performance.

The DCM 421 is a semi-automatic double column bandsaw machine suitable for automotive component manufacturing, automobile vendors, engineering, fabrication, and general metalworking applications. Major cutting and hydraulic operations are machine-controlled, while material loading, positioning, and selected operator functions are performed manually. With automatic saw-head height sensing, temperature- and pressure-compensated feed control, coolant, and a power-driven chip brush, it provides a practical heavy-duty bandsaw machine for steel cutting and industrial production.

DCM 421 • APPLICATIONS

Built for Industrial Metal Cutting

The DCM 421 is suitable for different industrial cutting and production applications.

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Steel Bar Cutting Industrial steel bar cutting applications
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Alloy Steel Cutting Cutting applications involving alloy steel
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Metal Section Cutting Suitable for industrial metal sections
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Automotive Components Automotive component manufacturing applications
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Automobile Vendors Suitable for automobile vendor applications
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Engineering Industries Industrial engineering and component applications
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General Fabrication General fabrication cutting applications
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Metal Component Manufacturing Industrial metal component manufacturing applications
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Production Cutting Applications Suitable for production-oriented industrial cutting

Specifications

MODELDCM- 421
Cutting capacity421mm ø 421 mm
Blade Size5300 X 41 X 1.3 mm
Drive Motor7.5 HP
Hydraulic Motor1.5 HP
Coolant Motor0.15 HP
Band TensionHydraulic
Machine Weights3500 Kg.
Overall Size L x W x H2200 x 1900 x 1550

Additional Information

Vertical saw Head :

Vertical Saw Head is Supported by two Rigid Induction hardened & Hard Chrome plated & ground columns. Blade tensioning is done by Manual / Hydraulically operated cylinders. Auto Height sensor optimizes ideal position of blade with least down time.

Saw Feed :

Vertical Saw Head up down motion is controlled by two Hydraulic cylinders. Feed for various material is regulated by temperature & pressure compensated flow control valve. FFC valve is provided to control the cutting pressure required for various types of materials & different tensile strength & BHN.

Clamping :

Clamping of job is done by hydraulically operated vice Jaws. Fixed vice jaws are perpendicular to the blade. The moving vice clamps the job with sufficient work pressure. For tube cutting variable vice pressure will be provided as optional accessories.

Accuracy :

Taper 0.1 mm for 100 mm.

Band Wheels :

Drive & Driven band wheels with optimum center distance gives smooth blade twisting force which results in excellent performance of blade.

Standard Equipments :

  • Complete electrical equipment with panel board, limit switch & electric motors
  • Complete hydraulic system with Yuken make DC valve.
  • Coolant System with pump and piping.
  • Power driven chip brush for easy chip removal from blade.
  • One M42 grade bimetal blade.
  • Operation tools & spanners.

Band Wheels :

  • Chip Brushes
  • Roller table 1500 mm
  • Bimetal Band saw blade
  • Variable vice pressure
  • Variable-frequency Drive.